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Z-Trak

High Performance, Low Cost 3D Profile Sensor

High-Performance 3D Profiler Sensor for In-Line Measurement and Inspection Applications

Z-Trak is a series of 3D profile sensors delivering high-resolution, real-time height measurements using laser triangulation. These lightweight IP67 rated profile sensors are ideal for in-line measurement, inspection, identification and guidance applications in automotive, electronics, semiconductor and factory automation.

Z-Trak series delivers reliable and repeatable results in varying operating conditions. Z-Trak models handle object widths from 8.5 mm to 1520 mm and height range of 10 mm to 1000 mm. All Z-Trak models are factory calibrated and come with a choice of laser options to suit the surface reflectance.

Z-Trak series features real-time laser line optimization for uniform measurement results, multi-sensor synchronization using generic Gigabit network routers and Power-Over-Ethernet (POE) to simplify setup and configuration. Z-Trak series comes bundled with Teledyne DALSA’s field-proven software packages – Sapera LT, Sapera Processing, and Sherlock 8 3D – at no extra cost. In addition, Z-Trak sensors can operate with 3rd party software packages using either GenICam® or proprietary interfaces.

Powerful. Versatile. Easy to Integrate.

All Z-Trak models are factory calibrated and include powerful features such as FIR-peak detector, optimized optical design, adaptive laser control to optimize integration time, field proven software libraries, and many more.

The overall result? A high-accuracy, high-resolution 3D laser profiler at a low total-cost of ownership.






Open Platform Software Development Tools

GigE Vision compliant, the Z-Trak series supports both Teledyne DALSA vision software as well as off-the-shelf 3rd party 3D image processing packages.

Choose from a wide variety of versatile software to best suit your application. Z-Trak is supported by:

  • Sapera Processing 3D
  • Z-Expert
  • Sherlock 8 3D
  • MVTec Halcon
  • GenICam
Vision Software

Key Markets & Applications

Industrial:

  • Inline metrology
  • Volume metric measurements
  • Robot guidance
  • Gap and flush
  • Surface inspection

Electronics:

  • Chip lead inspection
  • BGA and micro BGA
  • Solder paste inspection
  • Bare PCB
  • Populated PCB

Machine Vision: 

  • Parts inspection
  • Embossed OCR
  • Embossed barcode
  • Bead inspection
  • Pick and place
  • Wood and lumber inspection
  • Angular measurements
  • Part identification

 

How exactly does 3D imaging work?

There are a number of techniques available for 3D imaging. The Z-Trak series of 3D laser profilers uses a laser triangulation technique to deliver high resolution height measurements. Z-Trak emits a laser onto an object of interest; the reflection's position in the sensor's field of view allows the scanner to triangulate the point in space at which the laser hits the object. 

The diagram at the left illustrates the terms we use to specify Z-Trak's performance.

Download our 3D Laser Triangulation Tech Primer

Family Specifications1

Supported Interfaces Gigabit Ethernet
Conformity FCC Class B, CE, ROHS, China RoHS, ICE, FDA
Power Requirement +12V to 36VDC +/-10% with surge protection

Models1

Z-Trak
X20
Model LP1-1040-B2 LP1-1060-B2 * LP1-1120-R2 LP1-1200-R2 *
Z-Range (mm) 40 60 120 200
Working Distance (mm) 45 66 86 150
Field of View (X)(mm) 22 – 27.6 25.7 – 39 42.8 – 80.8 63.7 – 134.9
Profile Rate (profiles/sec) up to 3.3K (ROI) up to 3.3K (ROI) up to 3.3K (ROI) up to 3.3K (ROI)
Accuracy3 (µm) 3 4 8 12
Repeatability4 (µm) 0.8 – 1.2 1.1 – 1.8 1.5 – 3 3 – 12
Linearity5 < 0.04% < 0.04% <0.04% <0.03%
Z Res (µm) 2 – 3 2.5 – 4.5 5.5 – 12.5 10 – 25
X Res (µm) 20 – 28 26 – 40 44 – 83 65 – 139
Laser6 (nm) Blue: 405 nm Blue: 405 nm Red: 660 nm Red: 660 nm
Laser Safety Class Class 2M Class 2M Class 2M Class 2M
Dimensions (mm) 36 x 78.4 x 138.6 36 x 78.4 x 138.6 36 x 78.4 x 138.6 36 x 78.4 x 138.6
Case X20 X20 X20 X20
Z-Trak
X10
Model LP1-1010-B2 * LP1-1025-B2 *
Z-Range (mm) 10 25
Working Distance (mm) 30 24
Field of View (X)(mm) 8.4 – 9.7 13.9 – 18.6
Profile Rate (profiles/sec) Up to 3.3K (ROI) up to 3.3K (ROI)
Accuracy3 (µm) 1 2
Repeatability4 (µm) 0.5 – 0.7 0.7 – 0.9
Linearity5 < 0.02% <0.02%
Z Res (µm) 1 – 2 1.5 – 2.5
X Res (µm) 8.6 – 10 14.3 – 19.1
Laser6 (nm) Blue: 405 nm Blue: 405 nm
Laser Safety Class Class 2M Class 2M
Dimensions (mm) 36 x 84.8 x 125.8 36 x 84.8 x 125.8
Case X10 X10
Z-Trak
X30 / X50
Model LP1-1250-R3 * LP1-1300-R3 * LP1-1400-R3 * LP1-1800-R3 * LP1-11000-R3 *
Z-Range (mm) 250 300 400 800 1000
Working Distance (mm) 175 200 250 400 1500
Field of View (X)(mm) 131.1 – 262.2 192.9 – 408.5 332.5 – 0 380 – 988 931 – 1520
Profile Rate (profiles/sec) up to 3.3K (ROI) up to 3.3K (ROI) up to 3.3K (ROI) up to 3.3K (ROI) up to 3.3K (ROI)
Accuracy3 (µm) 17 25 35 40 50
Repeatability4 (µm) 5 – 12 6 – 15 8 – 20 20 – 40 20 – 60
Linearity5 < 0.02% <0.02% <0.04% <0.04% <0.05%
Z Res (µm) 15 – 33 28 – 65 25 – 195 45 – 225 60 – 250
X Res (µm) 135 – 270 198 – 420 235 – 537 342 – 976 957 – 1563
Laser6 (nm) Red: 660 nm Red: 660 nm Red: 660 nm Red: 660 nm Red: 660 nm
Laser Safety Class Class 2M Class 3R Class 3R Class 3R Class 3R
Dimensions (mm) 35 x 78.4 x 189.6 35 x 78.4 x 189.6 35 x 78.4 x 189.6 40 x 75 x 280 36 x 74.3 x 502.2
Case X30 X30 X30 X30 X50

  1. Subject to change without notice
  2. For fan angle of 30°
  3. May vary with laser power setting
  4. 2Sigma
  5. As percentage of full scale
  6. For other laser configurations contact Teledyne DALSA sales
* Contact Teledyne DALSA for availability

Photos

Downloads

Datasheets
Document Type
Z-Trak Datasheet PDF
Manuals
Document Type
Z-Trak Series User Manual PDF
App Notes
Document Type
3D-L-AN0002 - Z-Trak with Halcon PDF
Primers
Document Type
3D Laser Triangulation Tech Primer PDF
RoHS/Composition Declarations
Document Type
Z-Trak Material Composition Product Declaration PDF
3D Models
Document Type
Z-Trak and Mounting Bracket 3D Model ZIP
Miscellaneous
Document Type
Z-Trak Series FAQ PDF
Questions? Quotes? Contact sales.

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Questions? Need more information? Contact our sales team to learn more today.

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